Rapid Milk Cooling Integrated Chiller Unit
Chill Milk Instantly To 4°C, Within Seconds!
BRIEF DESCRIPTION
This Rapid Milk Cooling Integrated Chiller Unit is specially designed and developed for the once quick cooling of fresh milk such as cow milk, goat milk, camel milk, mare milk, and so on. The original fresh milk(@36 -38°C) must be rapidly cooled to 2°C to 4°C in a short time, so as to guarantee its quality, taste and long time storage. In order to achieve so rapid cooling effect, the chiller unit has to continuously provide the low-temperature chilled water(@ -2°C) to cool down the original fresh milk through a plate type heat exchanger.
Our Rapid Milk Cooling Integrated Chiller Unit consists of the main chiller unit, insulated water tanks, pumps, milk heat exchanger, connecting parts and insulation material, etc., all parts will be mounted on one or two foundation skids, the user just need to connect the water circuits and required power source, then the whole system will be ready for running. It has a wide cooling capacity range from 90KW to 3260KW and smart control system powered from SIEMENS PLC, the user can freely choose air-cooled or water-cooled according to their local working condition. This product has mature manufacturing process and stable running performance, it has been widely used in MENGNIU, YILI, and BRIGHT, etc dairy production group, and perfectly matched with the heavy-duty rotary milking system brand from DELAVAL, AFIMILK, and BOUMATIC, etc.
FEATURES
- Once Rapid Cooling:
Directly cool down the fresh milk from 36°C to 4°C by using low-temperature water through plate type heat exchanger within one-time processing, the whole cooling process is rapid and high efficient.
- Smart Control System:
Adopt SIEMENS SMART-200 series PLC controller, equipped with continuous failure check and self-recovery function.
Visual human-computer dialogue interface, all the running parameters, and running modes can be monitoring timely, automatically record the running time, prompt user for maintenance in advance.
- Integrated Type Design:
Make the main chiller unit, buffer tank, pumps, heat exchanger, and all other connecting parts mounted on one steel foundation skid, reduce the installation work and cost, convenient for connection, operation and maintenance.
- Dual System Stable Operation:
Two sets of chiller units connected in parallel for operation, the whole system will be automatically uploading or de-loading according to the fresh milk amount variation. When the fresh milk amount is less than only one chiller working and the other is backup, but when the milk amount reaches to the top, two chillers will be working together, all these processes will be operating automatically, it's convenient and high efficient, what's more, it can help extend the system's service time.
- Easy Maintenance:
There are faults indicators on the LCD display screen, the user will find out the solution by checking the user manual. Common maintenance parts will be shipped together with the main equipment. Other parts on the water circuit are convenient for dismounting and maintenance.
- Special Function Customization:
Remote control(RS-485), VSD starting-up mode, Special power source, Two sets of pump groups(1use, 1 back up), Automatic flow rate control, Pressure/temperature/flow signal monitoring, Anti-corrosion, Anti-explosion, etc functions.
STRUCTION INTRODUCTION
TECHNICAL SPECIFICATION TABLE
This Rapid Milk Cooling Integrated Chiller Unit is custom-designed according to each project demands, here we show the technical specifications for 7.5Ton/hr milking capacity project as following(Dual Chillers In Parallel System):
Table-A For The Main Chiller Unit
Table-B For The Water Circuit Part
The parameters in the above tables are determined based on following working condition:
1- Chilled water inlet/ outlet temperature is 0°C/ -5°C; Cooling water inlet/outlet temperature is 30°C/ 35°C;.
2- Recommend adding a 30% glycerol solution into the chiller's circulating system as the refrigerating medium.
3- The designed pressure resistance in the waterside of evaporator and condenser is 1.0MPa.a.
4- Under nominal conditions, the fouling factor is: 0.018m2•°C/KW in the waterside of evaporator; 0.044m2•°C/KW in the waterside of the condenser.
5- Power supply: 3Phase, 380-480V, 50/60Hz; Allowable fluctuate voltage: ±10%; allowable voltage difference in phase: ±2%.
6- Please notify us if you have special requirements for the outlet water pressure.
PRODUCT SHOW
FACTORY SHOW
PRODUCT QUALITY CONTROL
All our equipment will pass through strict testing according to contracted technical data, the actual testing reports will be sent to the client for confirmation before shipping. The testing items would be changed along with the different model numbers or functions. Herein just show a standard testing report table for reference:
WHY CHOOSE COOLINGFUN?
>> You want experience…
Experienced R&D team bring more than 10 years of process cooling & heating experience with the knowledgeable application, product, and service specialists available to discuss your needs.
>> You want someone who understands your process…
Provided with experience in a wide range of process cooling & heating industries. When you give us the chance, we will show the rich experience and get you the correct solution to your problems.
>> You want a product that fits your unique needs…
Offer a wide range of standard units, what's more, our application specialists can suggest the customized units to meet unique needs.
>> You want specialized control…
Build our own system controls from tailor-made embedded microprocessor base products to PLC options. System control makes the difference in your process repeatability, efficiency and reliability.
>> You want professional design manufacturer…
We specialize in industrial fluid process temperature control fields and provide the complete systems solutions.
>> You want energy-efficient solutions…
Our specialists are aware of the rising cost of energy and the pressure to reduce energy consumption and we offer many energy-saving products that favor lifetime costs.
>> Our Warranty
All the products are passed strict test, and COOLINGFUN provide 15 months guarantee since the date of bill of lading. During this guarantee period, COOLINGFUN provides spare parts without any charge in case of a quality discrepancy caused by us. If out of the guarantee period, we still can charge the buyer cost price of spare parts and provide Technical Product support for customers.
>> Our Service:
- OEM & ODM, or any other unique customized demands are acceptable.
- Any price inquiries or technical inquiries will be responded within 24 hours.
- Experienced technical engineers will give the model selection guide or help design the customized model.
- A detailed quotation scheme and system configuration will be provided to the customer together.
- The whole order process is tracked throughout:
Technical proposal communication → Order production → Performance test → Packaging→ Necessary documents confirmation → Transportation →
Customs declaration → Shipping→ Installation assistance(provide user manual or install video) → After-sales support.
The buyer will receive the notification mail (include photos, reports, or other documents) in each process.
- Besides the temperature control units, other install parts or auxiliary equipment are optional according to customers' requirements.
- All necessary installation documentation (e.g. Electrical diagram, User Manual) will be provided in both electronic copy and hard copy.
- Perfect after-sales service system, it's including Technical guidance, detailed machine maintenance methods, troubleshooting solutions, a regular return visit, etc.
Chill Milk Instantly To 4°C, Within Seconds!
BRIEF DESCRIPTION
This Rapid Milk Cooling Integrated Chiller Unit is specially designed and developed for the once quick cooling of fresh milk such as cow milk, goat milk, camel milk, mare milk, and so on. The original fresh milk(@36 -38°C) must be rapidly cooled to 2°C to 4°C in a short time, so as to guarantee its quality, taste and long time storage. In order to achieve so rapid cooling effect, the chiller unit has to continuously provide the low-temperature chilled water(@ -2°C) to cool down the original fresh milk through a plate type heat exchanger.
Our Rapid Milk Cooling Integrated Chiller Unit consists of the main chiller unit, insulated water tanks, pumps, milk heat exchanger, connecting parts and insulation material, etc., all parts will be mounted on one or two foundation skids, the user just need to connect the water circuits and required power source, then the whole system will be ready for running. It has a wide cooling capacity range from 90KW to 3260KW and smart control system powered from SIEMENS PLC, the user can freely choose air-cooled or water-cooled according to their local working condition. This product has mature manufacturing process and stable running performance, it has been widely used in MENGNIU, YILI, and BRIGHT, etc dairy production group, and perfectly matched with the heavy-duty rotary milking system brand from DELAVAL, AFIMILK, and BOUMATIC, etc.
FEATURES
- Once Rapid Cooling:
Directly cool down the fresh milk from 36°C to 4°C by using low-temperature water through plate type heat exchanger within one-time processing, the whole cooling process is rapid and high efficient.
- Smart Control System:
Adopt SIEMENS SMART-200 series PLC controller, equipped with continuous failure check and self-recovery function.
Visual human-computer dialogue interface, all the running parameters, and running modes can be monitoring timely, automatically record the running time, prompt user for maintenance in advance.
- Integrated Type Design:
Make the main chiller unit, buffer tank, pumps, heat exchanger, and all other connecting parts mounted on one steel foundation skid, reduce the installation work and cost, convenient for connection, operation and maintenance.
- Dual System Stable Operation:
Two sets of chiller units connected in parallel for operation, the whole system will be automatically uploading or de-loading according to the fresh milk amount variation. When the fresh milk amount is less than only one chiller working and the other is backup, but when the milk amount reaches to the top, two chillers will be working together, all these processes will be operating automatically, it's convenient and high efficient, what's more, it can help extend the system's service time.
- Easy Maintenance:
There are faults indicators on the LCD display screen, the user will find out the solution by checking the user manual. Common maintenance parts will be shipped together with the main equipment. Other parts on the water circuit are convenient for dismounting and maintenance.
- Special Function Customization:
Remote control(RS-485), VSD starting-up mode, Special power source, Two sets of pump groups(1use, 1 back up), Automatic flow rate control, Pressure/temperature/flow signal monitoring, Anti-corrosion, Anti-explosion, etc functions.
STRUCTION INTRODUCTION
TECHNICAL SPECIFICATION TABLE
This Rapid Milk Cooling Integrated Chiller Unit is custom-designed according to each project demands, here we show the technical specifications for 7.5Ton/hr milking capacity project as following(Dual Chillers In Parallel System):
Table-A For The Main Chiller Unit
| Item | Content | Unit | CFSW-145MR(-5°C) * 2 |
| Cooling Capacity | RT | 80 | |
| KW | 143.3*2 | ||
| Kcal/hr | 246476 | ||
| Total Input Power | KW | 124.7 | |
| Compressor | Type | -- | 5:6 Asymmetric Semi-closed Twin Screw Compressor |
| Quantity | SET | 2 | |
| Total Input Power | KW | 47.5*2 | |
| Starting-up Mode | 25% Loading + Star-delta step-down starting | ||
| Evaporator | Type | -- | High-Efficiency Dry Type Shell & Tube Heat Exchanger |
| Quantity | SET | 2 | |
| Medium in Shell / Tube | mm | Food-grade glycerol / Refrigerant | |
| Chilled In/Outlet Water Temp. | °C | 0 / -5 | |
| Chilled Water Flow Rate | M3/hr | 27*2 | |
| Connecting Pipe Size | mm | DN80 | |
| Pressure Drop | KPa | 50 | |
| Heat Exchange Tube Material | -- | High-Efficiency Internal Thread Copper Tube | |
| Temp. Control Mode | -- | Chilled water outlet temperature sensor | |
| Connecting Method | -- | Flange | |
| Condenser | Type | -- | High-Efficiency Shell & Tube Heat Exchanger |
| Quantity | SET | 2 | |
| Medium in Shell / Tube | mm | Clean water / Refrigerant | |
| Chilled In/Outlet Water Temp. | °C | 30 / 35 | |
| Chilled Water Flow Rate | M3/hr | 33*2 | |
| Connecting Pipe Size | mm | DN80 | |
| Pressure Drop | KPa | 47 | |
| Heat Exchange Tube Material | -- | High-Efficiency Internal Thread Copper Tube | |
| Flow Rate Control Mode | -- | Water flow switch | |
| Connecting Method | -- | Flange | |
| Control System | Model | -- | SIEMENS SMART-200 Series |
| Display Screen | -- | Touch Type 7'' Colorful LCD | |
| Quantity | PC | 2 | |
| Refrigerant | Type | -- | R22/R404A/R407C/R134A or others |
| Control Mode | -- | Thermostatic Expansion Valve | |
| Cycle Circuits | Nos. | 2 |
Table-B For The Water Circuit Part
| Item | Content | Unit | Technical Data |
| External Heat Exchanger | Type | -- | Plate Type (Dismountable) |
| Material | -- | Food Grade Stainless Steel 304 | |
| Double Layer Stainless Steel Cooling water Insulation Tank | Material | -- | SUS304 Inner Material, SUS201 House, PU foaming between-in |
| Quantity | SET | 1 | |
| Volume | m3 | 1 | |
| Size(L*W*H) | mm | 1000*1000*1000 | |
| Double Layer Stainless Steel Chilled water Insulation Tank | Material | -- | SUS304 Inner Material, SUS201 House, PU foaming between-in |
| Quantity | SET | 1 | |
| Volume | m3 | 3 | |
| Size(L*W*H) | mm | 1000*1500*2000 | |
| Cooling Water Pump | Type | -- | Vertical Type Stainless Steel Centrifugal Water Pump |
| Quantity | SET | 2 (1 use, 1 backup) | |
| Power | KW | 7.5 | |
| Flow Rate | m3/h | 60 | |
| Head | m | 26 | |
| Chilled Water Pump | Type | -- | Vertical Type Stainless Steel Centrifugal Water Pump |
| Quantity | SET | 2 (1 use, 1 backup) | |
| Power | KW | 4 | |
| Flow Rate | m3/h | 50 | |
| Head | m | 18 | |
| Pressure Circulating Pump | Type | -- | Vertical Type Stainless Steel Centrifugal Water Pump |
| Quantity | SET | 2 (1 use, 1 backup) | |
| Power | KW | 7.5 | |
| Flow Rate | m3/h | 60 | |
| Head | m | 26 | |
Valve & Pipe Connecting Parts | SUS304 Butterfly Valve | PC | DN80*13 |
| SUS304 Y-Strainer | PC | DN80*2 | |
| Rubber Flexible Joint | PC | DN80*10 | |
| SUS304 Pipe & Flange | PC | A certain quantity | |
| Overall Size | L x W x H | mm | 5000 × 2200 × 1850 |
| Total Weight | Net Weight | KG | 3550 |
| Basic Security Protections | -- | Overheating protection of compressor's motor | |
| -- | Discontinuous flow protection of chilled water | ||
| -- | Over-voltage & under-voltage protection of power supply | ||
| -- | Protection for exhaust temperature of the compressor is too high | ||
| -- | Protection for outlet temperature of chilled water is too high | ||
| -- | Phase sequence protection of power supply | ||
| -- | Anti-freezing protection of chilled water in the chiller side | ||
| -- | Anti-freezing protection of cold water in the heat exchanger side | ||
| -- | Three-phase Unbalance protection of power supply | ||
| -- | Protection for low pressure of refrigerant is too low | ||
| -- | Protection for high pressure of refrigerant is too high | ||
1- Chilled water inlet/ outlet temperature is 0°C/ -5°C; Cooling water inlet/outlet temperature is 30°C/ 35°C;.
2- Recommend adding a 30% glycerol solution into the chiller's circulating system as the refrigerating medium.
3- The designed pressure resistance in the waterside of evaporator and condenser is 1.0MPa.a.
4- Under nominal conditions, the fouling factor is: 0.018m2•°C/KW in the waterside of evaporator; 0.044m2•°C/KW in the waterside of the condenser.
5- Power supply: 3Phase, 380-480V, 50/60Hz; Allowable fluctuate voltage: ±10%; allowable voltage difference in phase: ±2%.
6- Please notify us if you have special requirements for the outlet water pressure.
PRODUCT SHOW
FACTORY SHOW
PRODUCT QUALITY CONTROL
All our equipment will pass through strict testing according to contracted technical data, the actual testing reports will be sent to the client for confirmation before shipping. The testing items would be changed along with the different model numbers or functions. Herein just show a standard testing report table for reference:
WHY CHOOSE COOLINGFUN?
>> You want experience…
Experienced R&D team bring more than 10 years of process cooling & heating experience with the knowledgeable application, product, and service specialists available to discuss your needs.
>> You want someone who understands your process…
Provided with experience in a wide range of process cooling & heating industries. When you give us the chance, we will show the rich experience and get you the correct solution to your problems.
>> You want a product that fits your unique needs…
Offer a wide range of standard units, what's more, our application specialists can suggest the customized units to meet unique needs.
>> You want specialized control…
Build our own system controls from tailor-made embedded microprocessor base products to PLC options. System control makes the difference in your process repeatability, efficiency and reliability.
>> You want professional design manufacturer…
We specialize in industrial fluid process temperature control fields and provide the complete systems solutions.
>> You want energy-efficient solutions…
Our specialists are aware of the rising cost of energy and the pressure to reduce energy consumption and we offer many energy-saving products that favor lifetime costs.
>> Our Warranty
All the products are passed strict test, and COOLINGFUN provide 15 months guarantee since the date of bill of lading. During this guarantee period, COOLINGFUN provides spare parts without any charge in case of a quality discrepancy caused by us. If out of the guarantee period, we still can charge the buyer cost price of spare parts and provide Technical Product support for customers.
>> Our Service:
- OEM & ODM, or any other unique customized demands are acceptable.
- Any price inquiries or technical inquiries will be responded within 24 hours.
- Experienced technical engineers will give the model selection guide or help design the customized model.
- A detailed quotation scheme and system configuration will be provided to the customer together.
- The whole order process is tracked throughout:
Technical proposal communication → Order production → Performance test → Packaging→ Necessary documents confirmation → Transportation →
Customs declaration → Shipping→ Installation assistance(provide user manual or install video) → After-sales support.
The buyer will receive the notification mail (include photos, reports, or other documents) in each process.
- Besides the temperature control units, other install parts or auxiliary equipment are optional according to customers' requirements.
- All necessary installation documentation (e.g. Electrical diagram, User Manual) will be provided in both electronic copy and hard copy.
- Perfect after-sales service system, it's including Technical guidance, detailed machine maintenance methods, troubleshooting solutions, a regular return visit, etc.